How DATOMS Became a Reliable Solution Partner for TATA Motors Gensets: A Transformation Case Study!

OVERVIEW:

TATA Motors Gensets is a division of TATA Motors, that manufacturers a range of engines for its generators with capacities ranging from 25kva to 125kva. These engines are then supplied to their regional OEMs for contract generator manufacturing in compliance with CPCB norms. In total they have 10 OEMs all over the country.

Facing the challenge of manual operations leading to inefficiencies and to comply with the stringent CPCB IV+ emission norms; they partnered with DATOMS to overcome their challenge through digitalization and enhanced monitoring capabilities.

BUSINESS CHALLENGE:

TATA Motors existing Gensets relied heavily on manual methods of data logging and record keeping leading to inefficiency, increasing the chances of human errors in their day-to day operations. These methods often resulted in delayed response to operational issues making it difficult to coordinate maintenance activities from assignment to completion. Additionally, due to the lack of an alert and notification system annual maintenance contracts (AMCs) were often missed. This further hampered their ability to provide timely and effective service to customers.

The absence of a smart monitoring solution had put them at a significant disadvantage in the market among their competitors. The absence of real-time data from generators meant their maintenance was reactive rather than proactive. They had to rely on manual reports from customers, which sometimes were inaccurate and delayed. This lag of information flow resulted in longer response time and a less efficient service process.

Also, meeting the CPCB IV+ standards was not only a regulatory requirement but also a part of the company’s broader sustainability goals. So, achieving these standards necessitated TATA Motors Genset division  to seek a partner who could digitize their entire operation.

Our Solution:

Empowering TATA Motors with Cutting-Edge Digital Solutions

Seamless Integration: DATOMS easy to use plug and play solution was seamlessly integrated into their existing generator sets without requiring any major overhauling, ensuring a smooth transition. IoT sensors were equipped along with the generator to enable real-time data collection and remote monitoring. IoT connectivity was key to transform their manual operations to smart, automated systems.

Enhancing Operational Efficiency with Real-Time Monitoring: The IoT sensors transmitted real-time data of various electrical and operational parameters such as fuel consumption, engine performance, and emission levels from the generators to DATOMS cloud platform. These real-time insights were essential in delivering timely preventive and proactive maintenance and streamline their AMC schedules. Automated alerts and timely notifications ensured AMC activities were adhered to, reducing downtime and extending the lifespan of generators.

**Every bit of data transmitted are encrypted to ensure security and privacy of customers information.

Compliance with CPCB Standards: DATOMS ensured TATA Motors generators arecompliant with CPCB IV+ standards integrated with IoT technology for real-time  monitoring and compliance reporting.

Benefits:

Major Benefits that TATA Motors reaped from DATOMS!

  1. Enhanced Product Offering: The transformation made possible by DATOMS helped position TATA Gensets a step ahead from its competitors. This boosted the company’s market presence and appeal to environment-conscious customers.
  2. Improved Customer Service: Leveraging the real-time data, TATA Motors could offer more efficient and reliable customer service through faster response time and proactive issue resolution increasing customer loyalty and trust.
  3. Competitive Edge: Compliance with the latest compliance norms and integration of smart monitoring technology gave TATA Motors an edge over their competitors in the market.

Conclusion:

Leveraging DATOMS IoT Platform, TATA Motors successfully navigated their challenges, offering compliant-ready products integrated with smart monitoring capabilities that improved their efficiency and market position. These upgrades have helped position TATA Motors for future growth and achieve sustainability goals in the evolving power industry landscape.

Learn more about our Smart DG Monitoring Solutions today!

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